Product Highlights

Guangshan white Shark Card Clothing Co.， Ltd. was founded in 1962， which is the largest manufacturing base for metallic card clothing in china. As the HIGHTECH Enterprise， it has passed the approval of ISO9000 with self-support right for imports and exports.

In the upcoming exhibition， the company will heavily introduce card clothing of “Jintran” surface strengthening treatment， which has the advantages of super durability， protecting fiber， reducing cotton knot， strong corrosion resistance， as well as no running-in period and so on.

Super durability. It adopts nanoscale wear-resisting material to increase surface strengthening treatment through special technique， to form 0.003-0.005mm protective layer on the surface of the cloth. Experimental testing data shows that tooth hardness of cloth could increase to 1100-1300HV from 860HV， and the durability has been improved a lot. Meanwhile， the surface of cloth is smooth， with roughness Ra reaching to 0.15 μm， friction coefficient μ

Protecting fiber. Through the process of bevel gear， the clothing has circular-arc edge， conical tooth tip， rounded and sooth body. Under a magnifying glass of Kean’s 200 times， the tooth tip is like 6μm drop， which can relax the impact on fiber and reduce the cutting injury to fiber， with short fiber rate down 0.5 - 1 percentage point （equal to save raw material 5 - 10 kg/ton）.

Reducing cotton knot. Compared with the ordinary clothing， this card clothing has better performance with less tooth top area， sharp tooth tip， as well as improved puncture carding function， with removal rate of cotton knot up 90%.

Strong corrosion resistance. It has excellent corrosion resistance with the combination between new anti-corrosion technology and special process. The multiple corrosion tests of salt mist， moist heat and acid show that the corrosion form of card clothing is not obvious， which can be naked in normal environment without any protective measures.

No running-in period. In the production process， it adopts special technology of cone gear， wear resistance and corrosion resistance， without treatment in the late process. There is no running-in period in the service.

Yantai S&S Science and Technology Application Engineering Co.， Ltd. will exhibit SAT airjet towel loom in the exhibition. It has some features as follows.

Energy conservation & High speed & High efficiency

It adopts towel reed-moving looping system， which can adjust loop height with the scope of 0-14 mm， and can weave long & short loop and wave loop. Every weft can be different in loop height， and can easily set loop cycle period. Looping height can realize infinitely variable adjustment to weave top grade towel.

Stability and Reliability

One piece of whole wallboard is applied with good anti-vibration and reliability to ensure hyper-speed， broad width and less noise of the loom. Both stability and reliability of the weft insertion system are enhanced due to space narrowing down between auxiliary nozzles. With newly designed strong and tenacious framework， well balanced beating-up is realized through offcenter rockshaft upon little inertia moment. 20% reduction of earthshock is obtained due to the control of vibration （as compared with imports looms）.

Energy-saving & Cost-reduction

The independently adjustable terminal auxiliary nozzle controlled by pressure enhances performance of weft insertion and reduce consumption of compressed air. Stable performance of weft insertion benefits from one air valve to work with two auxiliary nozzles， which contributes to less energy consumption by closing needless nozzles.

Intelligent & Humanization

It adopts new-type display screen， the Internet， communication technology and remote control， so as to realize the high intelligence of the whole machine， which provides superior operability to achieve high efficient weaving production.

Main nozzles，auxiliary nozzles and profiled reed work together for weft insertion. High-frequency electromagnetic valve is given the order to open or close by CPU to conduct the jet timing control for nozzles. Standard-type auxiliary main nozzles are applied to interlock with the main nozzles. The weft will be accelerated under less air pressure to avoid any damage to it， which enables a stable operation with little broken picks， even for broad width weaving at high speed.

Auxiliary air bag， namely the breast beam， which is near to auxiliary nozzles， provides a shorter way in air supply to minimize frictional drag. The design is more adaptive to highspeed loom and also reduces 10% air consumption.

Electronic weft cut off device. There is an electronic weft cut off device （running together with reed seat） in airjet towel loom， which can better control weft cut off angle and prevent defective selvage.

Electronic Take-up. Weft density setting can be done only by input through the multifunctional operation panel （no need to change gears）， and the wide range of weft density is capable of handling more variety of textiles and the weft density is also changeable in a single weaving process.

Electronic Let-off. Tension sensors are used to detect any warp tension change， and warp let-off volume can be altered as per the rotary speed of the servomotor through a computer so as to adjust the warp tension. In addition， because of its simple mechanical structure with strong sensibility， it fits for any high speed and decorative-design fabrics.

During the upcoming Indo Intertex 2017， CHTC Fong’s Industries Co.， Ltd. is to display the following exhibits.

FONG’S DYECOWIN

High Temperature Dyeing Machine

APPLICATION： Most knitted and woven synthetic fabrics in polyester， nylon and their blends with or without spandex.

DYECOWIN is the revolutionary high temperature dyeing machine setting new standards for the industry. It is integrated with the cutting-edge patented technologies to cut down the liquor ratio and to enhance the productivity of the dyeing processes.

Reduce Production Cost： DYECOWIN is a major breakthrough in the long tube machine operating with a much lower running liquor ratio as low as 1 ： 5. The patented fluid distributor at the rear of the machine can effectively adjust the distribution of dyeing liquor according to different fabric types， ensuring an organized fabric stacking pattern.

Optimize the Dyeing Quality： The winchless design can overcome the tangling problem on the conventional dyeing machines. The fabric surface defects such as scratch marks and light spots caused by unsynchronized motion between nozzle and winch can so be avoided. The patented “CONJET” nozzle technology can ensure high quality of finished products by enabling automatic and precise adjustments of flow volume and nozzle pressure.

Enhance Productivity and Efficiency： The rectangular fabric transportation pipe allows fabric to have free relaxation and run smoothly along the channel， thus reducing crease marks effectively. This design also favors open width dyeing so as to simplify the production process. The patented stainless steel storage chamber is capable of increasing the loading capacity， combining with the use of “CONJET” nozzle， sensitive fabric can be run smoothly without scratching and snapping. The surface quality of fabric is assured with minimized cycle time.

FC30EX Program Controller

Our latest generation program controller C FC30EX can integrate with our Viewtex and THEN-TDS central computer system， providing a comprehensive control management.

FONG’S TEC PLUS SERIES

High Temperature Piece Dyeing Machine

TEC PLUS Series High Temperature Dyeing Machine， with its premium quality and focus on “Lower Cost， Higher Quality and More Eco-friendly”， injects infinite vitality to the textile industry. It is suitable for different dyeing processes with various types of natural， synthetic and blended fibers， aiming to provide complete solutions： “Efficiency， Energy Saving， Environmental Friendly”.

Enhance Productivity

Increase the size of service door on kier head， convenient for fabric loading， making the operation more smoothly to enhance productivity； also ease to maintain.

Optimize Unloading Quality

Working platform with fence， provided a better and safe space to operate. Besides， the loading roller operating with the fabric loop design on the side of the fence also improves the performance of fabric unloading.

Reduce Production time

New service door position to optimize the fabric unloading angle， together with the working platform reduces the production time.

FC30 COLOR MULTI-FUNCTION CONTROLLER：

The new generation of FC30EX program controller provides the most cost-effective control. FC30EX can also integrate with our VIEWTEX and THEN-TDS central computer system， providing comprehensive control management.

THEN AIRFLOW SYNERGY 8 SUPER

Aerodynamic High Temperature Dyeing Machine

Model No.： SYN 8 600 SUPER

APPLICATION： wide range of fabrication including knitted and woven cotton and cotton blended and synthetic fabric

SYN 8 600 SUPER C The most advanced aerodynamic high temperature dyeing machine. It has individual blower per tube. The pressure loss due to re- sistance can be much minimized by eliminating manifolds. Thus the efficiency is improved and there is significant reduction in energy usage. The individual control on separate tubes ensures sustained operation in case of tangling or any emergencies. Better flexibility， quality and ergonomics for dyeing can be obtained. SYN-8 SUPER equipped with Integrated Intelligent Rinsing （IIR）， Fuzzy Logic Temperature Control Technology and FC30EX Program Controller providing comprehensive control management. The input of labor is reduced while the productivity can much be enhanced.

Optimized Airflow System： The design of impeller and case structure of the blower are closely coordinated to ensure smooth AIRFLOW movement within the system. The nozzle performance has thus been optimized and the dyeing quality of fabric is improved.

Dual Nozzle Device： Having an additional jet nozzle system to allow more operation modes as well as different dyeing applications. In these coordinated condition， the electricity consumption of the pump can be saved up to 30%.

Automatic Cleaning Function of Nozzle： The nozzle gap size is adjustable providing flexibility to different dyeing application procedures as well as automatic cleaning function.

GOLLER SINTENSA CYCLONE TANDEM High Efficiency Washing Compartment

Model No.： SINTENSA CYCLONE TANDEM

APPLICATION： Desizing， spun oil washing， washing after bleaching， washing after dyeing and washing after printing for synthetic and/ or cellulosic knitted or woven fabric.

Traditionally， the dyeing and finishing processes of knitted fabric are conducted in rope-form and on diverse batch-wise dyeing ranges. Since 2006， GOLLER has become one of the members of CHTC Fong’s and been committed to the production， promotion and development of continuous open-width processing solutions for knitted fabric. Based on the endeavor in the last 10 years， GOLLER has witnessed its prominent evolution and progress and its market share has been kept increasing rapidly. As more and more customers have chosen GOLLER ranges， some of them have become our top-tier customers， who aspire to optimize the ranges’ specifications ceaselessly in order to make GOLLER ranges become more capable of processing knitted fabric ingeniously.

The newly-designed GOLLER washing compartment - SINTENSA CYCLONE TANDEM can reduce fabric’s running tension by means of the following two points.

By optimizing fabric’s running route. The optimized fabric’s running route and the increased cladding intensity of the driven rollers and driven drums can keep the speed of the running fabric in accord with the speed of driven rollers and driven drums， stabilize the processing conditions for fabric in the washing compartment and enhance the accuracy of synchronization so as to facilitate the minimization the running tension of fabric.

By the specially-designed rotor being installed on the driven drum （perforated）. The rationale behind is that when the range is running， the rotor can rotates at different speeds under liquor and the high-speed water stirring of rotor can result in low pressure and thus achieving the suction effect of the running fabric. As a result of this， the problem of fabric-slipping can be avoided and the lower running tension can be resulted.

SINTENSA CYCLONE TANDEM can indeed guarantee energy-saving， emission reduction and production costs-saving and make the open-width washing process for knitted fabric more smooth and efficient.

MONFORTS FONG’S MONTEX 6500

Stenter Frame Range with The Heat Recovery “Eco Booster” System

APPLICATION： all types of fabrics for dry and heat setting process.

The MONTEX 6500 of Monforts Fong’s Textile Machinery Co. adopts technology originated from the cutting-edge technology of the A. Monforts Textilmaschinen GmbH & Co. Twin air technology allows top and bottom airflow to be regulated separately. The Integrated exhaust duct saves extra ducting works on top of the chamber roof； CAD Stream nozzles allow uniform distribution of hot air resulting in even temperature across the fabric.

Besides the standard type of CAD Stream nozzles， there are also：

CAD Stream E C The air outlet opening width could be adjusted in steps to adapt the fabric width for nominal width 260cm or above. Nominal width could be adjusted to 180cm

CAD Stream Slot C It is combined with round and slot nozzles. The new slot nozzle system is suitable for high-pile and terry cloth.

Programmable logic process controller （PLC） - Its expandable and adaptable features could cope with all practical tasks arising in modern textile finishing. It has features of “programmable control functions”， “operation of the range via panels along the machine”， “storage of setup data sets”， “Integration of setting values for measuring and control devices”， “batch management”，“network interfacing”， “automatic nozzle pressure control”， etc.This PLC system also can work with our Q-Soft Central process control system （software） for production planning and documentation with a central interface. All process data can be stored in a standard database （ODBC = Open Data Base Connectivity） where all setting values and actual values are filed with read and write access features. Three levels of network interfacing are possible： i） Interfacing to your network， ii） output to a PC with graphic presentation （Monforlogic） and iii） interfacing with a process control system to include machines from other manufacturers as well.

Besides， the new heat recovery device “ECO BOOSTER” as an integrated option for the MONTEX 6500 which fits for the growing awareness towards further reduction on energy consumption. Low maintenance and no standstill times， automatic cleaning processes， are the key features of this new “ECO BOOSTER”. Also， the new cleaning system “Disc-OClean” rotary screen lint filter is a fully automated cleaning system for the front chambers where most lint occurs， hence， it ensures a consistently high performance of Montex 6500 stenter.

XORELLA XO-SERIES

Vacuum Conditioning and Heat Setting Machine

XORELLA’s XO-Series energy saving vacuum conditioning and heat setting machines has been well used in improving the quality of yarn and also heat setting of garment. The Xorella XO-Steaming treatment could even penetrate the textile products for humidification， twist setting， preshrinking the synthetic filament， anti static， colour fixation of digital printed fabric and heat setting of garment. The latest saturated steam generating system could reduce 30% of connected power loading and save between 15% to 25% energy consumption. In order to satisfy the requirement of different users， Xorella provides both round and cubical machine and also variety of loading and door opening systems for customer selection. Nowadays， XO-Series machines were used in more than 50 countries in the world.

MONFORTS TIMATEC COATING SOLUTIONS Cut Models of Different Coating Options

Monforts will present its latest Timatec modules for coating. The recently acquired Timatec Company has already resulted in first orders from Italy， Germany， Mexico and Colombia.

Cut models of different coating options will be on show for ‘Knife over Air’， ‘Knife over Roller’， ‘Magnetic Knife’ and ‘Screen Printing’ versions of coating units as well as the multifunctional unit incorporating all options into one most versatile unit.

Special focus will also be given on Monforts competence in Denim Finishing Ranges especially featuring the new ‘Eco Denim’ range and the High Speed Denim Finishing version.

JWF1278 Comber is the new generation of high-speed comber， speed up to 500 r/min， yield up to 73kg/h. The machine integrates creativeness， applicability， economy and reliability into one. Its performance indicators show significant improvement， and its yield， quality and economy have reached the highest industry standards. It also has a high degree of flexibility， high speed and efficiency.

Main features：

Speed up to 450 - 500 r/min.

Computers are used for dynamics analysis， optimizing the design of detaching roller and cylinder drive.

Optimizing the motion supporting， timing， and positioning design of nipper， detaching roller， and cylinder.

HCP810 - CS150 high-speed air-jet weaving machine Fabric tissue： 1/1 plain fabric

Warp yarn： TC 65/35 32s

Weft yarn： DTY150D

Warp density： 90 pcs / inch

Weft density： 54 pcs / inch

Nominal reed width： 150CM

Selvage formation： Woven-in edge device

Demonstration speed： 620RMP

Opening type： Crank opening

Weft accumulator： ROJ + ABS + COVER BALL

Product highlights

Metallic card clothing （especially the patented product double-tooth card clothing ）

The main features： The degree of carding is improved， especially suitable for the high-speed and high-yield carding machine in pure cotton carding. The output is improved by more than 20% while assuring the quality of slivers and yarns.

Optimizing the drafting system through using the 3 over 3 curvilinear drafting device with a pressure bar.

Adopting Integral air duct design.

Digital settings of touch screen process parameters； remote fault diagnosis of touch screen faults.

Selection of 600mm or 1000mm diameter sliver tube according to customer needs.

Heald frame： New light - 150

Weft-selecting colors： 2 colors

Warp let-off mode： AC servo electronic let-off

Crinkling mode： AC servo electronic crinkling， variablefrequency weaving

Control system： Beijing Zhongke

A full set of card clothing samples of Blue Diamond series

The Blue Diamond series can completely replace the import of card clothing products according to technical evaluation.

The main features： The use of the Blue Diamond series of products makes the quality of slivers and yarns reach the same level as the international first-class brands； the service life is very long， over 1，000 tons of cotton and more than 1，200 tons of man-made fibers； it achieves flexible carding， greatly reducing fiber damage， and the short fiber rate is cut down by about 20%.

Other samples such as the whole cylinder， circular comb， top comb， and OE wire

S1353 POSITIVE CAM MOTION DEVICE

Features：

The design of high precision conjugate cam and the optimization design for the device’s structure implements the stable running at high speed

The special separation method makes the cam completely separate from the swing-arm， to the levelling position easy for changing the cam’s variety， so the structure is simple and reasonable

The precision helical leveling bevel gear drive makes the loom has low noise， low vibration and lighter load

The ratio of different fabrics are carried out by replacing the pairing-helical bevel gear

D2655 HIGHSPEED ELECTRONICALLY CONTROLLED ROTARY DOBBY

Features：

It adopts rotary principle to ensure absolutely clear and stable shedding also under maximum loading and speed

High reliability and stability running behavior thanks to spiral bevel and complementary cams as well as all joints are needle and ball bearings

Due to the oil bath lubrication，the maintenance of this Dobby is reduced to a minimum

Pattern design software and a portable data transmitter（optional）are provided，convenient to change the patterns

D2655R HIGHSPEED ELECTRONICALLY CONTROLLED ROTARY DOBBY

Features：

It adopts rotary principle to ensure absolutely clear and stable shedding also under maximum loading and speed

High reliability and stability running behavior thanks to spiral bevel and complementary cams as well as all joints are needle and ball bearings

Due to the oil bath lubrication，the maintenance of this Dobby is reduced to a minimum

Pattern design software and a portable data transmitter（optional）are provided，convenient to change the patterns

S1354 POSITIVE CAM MOTION DEVICE

Features：

The design of high precision conjugate cam and the optimization design for the device’s structure implements the stable running at high speed

The eccentric separation method makes the cam completely separate from the swingarm， easy for changing the cam’s variety， so the structure is simple and reasonable

The precision helical leveling bevel gear drive makes the loom has low noise， low vibration and lighter load

The ratio of different fabrics are carried out by replacing the timing belt

Drawing Frame TMFD81S

MainFeatures：

3 over 3 double zone curvilinear draft system with guiding top roller and pressure bar.

Floating metal bar or rotary flannelette belt for top roller cleaner， and oscillating traverse butyronitrile rubber apron as bottom cleaner.

Optimized driving design， short driving route， steady running and lower noise.

Aluminum alloy overhead creel or Overhead creel lengthwise positive feeding with pressure roller.

Adjustable draft ratios for coiler， front draft， back draft and creel， coupling without key， bring more flexibility for various fibers.

Available for automatic filter cleaning， automatic can-changer， positive sliver breaking device for full can； Automatic end making， Automatic central lubrication system， etc. which are optional.

Complete-new cradle weighting unit with strong stiffness， weighting is stable and reliable， cradle is supported by air-spring， easy open and close， pneumatic pressure load option is available.

Use programmable logic controller （PLC）， touch screen display， frequency control of motor speed etc.， preset central intranet interface， remote error and failure diagnose is available.

TMFD81S is equipped with electrical gear setting system， calibrating weight unevenness digitally， no need to change technical gears.

With electronic sliver cutting device.

Haijia Machinery has made great efforts in product development and promotion. It has launched 300 series （851 series & 873 series）， 400 series （408， 410 and 412 series）， and 8100 series， among which 8100 series is the latest one produced after October， 2016， and will be promoted in technology， while the relatively mature 300 series and 400 series will be adjusted in order to meet the needs of different customers.

In the upcoming exhibition， Haijia Machinery will exhibit HJ-412 and HJ-8100 series water jet looms. HJ-8100 series water jet loom adopts integrated design of wall board with more optimized design in the frame part， to make the frame more stable， more ef- ficient and better in fabric quality. Its optimized beating-up designing makes beating-up more stable and suitable for the fabric with high-density and higher speed. The top speed can reach 1400 RPM， and the highest weft density can be up to 82 shuttle/cm （208 per inch） for 75D fabric.

Technical parameters are as follows. Nominal reed space covers 150， 170， 190， 210， 230， 280， 300， 320， 340 and 360. The effective width is divided into standard width of 0- -500mm， and optional width of 0- -700mm. The quantity of nozzle covers single nozzle， double nozzle， three nozzle and four nozzle. The openings ways include plain， cam， dobby and jacquard way.

In recent years， the Indonesian government introduced measures to encourage the development of the textile and garment industry， so textile products has become a pillar of the country’s exports， which provides a favorable condition for China’s textile enterprises to enter Indonesian market and participate in international competition. Jiangyin Found Dyeing and Finishing Machinery Co.， Ltd. actively takes part in the exhibition to access to customer information and resources， understand customer needs， so as to lay foundation to enter Indonesian market. In addition， the company could broaden their horizons to understand the development and progress of the industry， and optimize and upgrade their products through this exhibition. Indonesian market is one of the main export markets of the company. There are many customers in Indonesia， and the company is also trying to expand the customer base to achieve a win-win situation.

The company will mainly promote open width high efficiency washing machine after printing and open width continuous bleaching range for knitting fabric in the exhibition.

Open width high efficiency washing machine after printing

It took FOUND 3 years to develop and introduce a new generation of high efficiency， energy saving， open width washing machine after printing. With a modular design， it is suitable for washing after dyeing， pre-shrunk washing and efficient washing after printing， and various washing process. It can be combined flexiblely for different process requirements and reach optimal configuration.

It can meet the washing requirements for various fabric （cotton， and cotton ammonia， and fiber， and cashmere class， grams heavy range is 80-600GSM）， particularly in the washing process after dyeing and after printing， greatly saving water and steam cost. At the same time， better equipment structure and design improve the washing quality of fabric and provide strong support to customers for participating in market competitions.

The characteristics of the drum include low liquid capacity； turbulent washing and spray washing， and more efficient； individual frequency control， and minimum elongation by tension control system

Open width continuous bleaching range for knitting fabric

Continuous Bleaching Range applying in knit wet finishing industry is one of the products in FOUND. lts superior design is based upon the concept of water and energy saving， and the solution of common problems in fabric. It can achieve the perfect finishing effect due to the combination of processing application as well as its superior design features. The advantages lie in low tension， best reproducibility of finishing effect， crease-free fabric transport and low water consumption.