家用3D打印:梦想依然遥远?

时间:2022-03-19 05:08:10

家用3D打印:梦想依然遥远?

你想要个新的手机壳?还是可爱的摆件?甚至是一座房子?尽管打印出来!这就是3D打印技术向人们承诺的美好未来。随着这一新兴技术的发展,越来越多的人开始幻想拥有自己的“梦工厂”,想要什么,打印就成。于是,真的有人心痒难耐,借了台家用3D打印机开始试验,却不想整个过程状况百出、笑料不断,简直让人崩溃又无奈。他用亲身实践证明了:奇迹需要时间,梦想依然遥远。

We keep hearing that 3D printing is the future. Very soon, it seems―like maybe in July or so?―we’ll all have Star Trektype replicators installed in our homes. “Computer,” you’ll say, as you nibble a pastry, “please fabricate me a comfy new couch.” And lo, a sectional recliner2) with integrated cup holders will instantly appear. Or so goes the fantasy.

How close are we to this scenario, really? Will there soon be a factory in every foyer? At-home 3D printing is thus far a fledgling3) market. Companies have been racing to create printers that combine reasonable cost, compact size, and user-friendly operation. But it’s not clear that anyone’s hit that sweet spot yet. To get a sense of the current state of at-home 3D printing, I borrowed one of the latest models. Not one of those industrial jobbies4) that get used by big companies, but rather a desktop printer designed for consumer use.

When the Solidoodle 4―retailing for $1,000, and vaguely resembling an obese microwave―arrived at my office, I eagerly unpacked it in my cubicle5). I threaded the spool of filament6) into the printer’s nozzle7). I connected the printer to my laptop’s USB port. I assumed I’d soon be awash in an endless supply of newly conjured 3D stuff.

But the moment I attempted to print my first object, I realized that this device isn’t really designed for the average, moderately tech-savvy consumer. It’s made for people who possess either A) infinite patience, B) a preternatural8) attention to detail, or, preferably, C) a post-graduate degree in mechanical engineering. For example, the program you download to your computer so you can control the printer is full of buttons labeled with phrases like “Go Dump Area” and “Flow Multiply” and “Kill Slicer” and―somehow both reassuring and worrisome at the same time―“Emergency Stop.”

This last function made me acutely aware that a powerful machine was perched9) upon my desk. A machine capable of generating furious heat and spitting out molten plastic―which, given my lack of expertise, could easily splash about the room and end up melting co-workers’ eyes. At this point, I decided it might be prudent to call Solidoodle tech support.

Within moments, an extremely helpful fellow named Joel was on the line, walking me through10) the setup process. He instructed me to heat the extruder (or as I’d been calling it, the nozzle) to 215 degrees. Then he had me click over to and download a simple design for a bottle opener. Confusingly, he asked if I happened to have a can of hairspray on hand. “Maybe like Aquanet?” he suggested. “The kind of stuff you might use to keep a mohawk11) in place?” I inquired of a nearby colleague, but she was not in possession of any hair care products. Luckily, this turned out to be noncrucial. Joel explained that the hairspray becomes necessary only if the object you’re printing is sliding around on the printer bed―some Aquanet, applied to the bed, helps stick things in place.

Winging it12) without any styling aerosols13), I sent the bottle-opener program from my laptop to the printer, clicked “Run,” and watched with glee as the Solidoodle sprung to life. The nozzle darted14) to and fro, extruding a thin stream of plastic with what appeared to be solemn purpose. I bid goodbye to Joel and hung up, confident I’d figured this thing out. And I watched as layer after layer of carefully laid filament slowly formed … an amorphous15), incoherent plastic blob16).

OK, a less than total success. But I wasn’t deterred. And I refused to call Joel again. I began to play around, moving the extruder on its x- and y-axis with a click of my mouse. I turned the heat back on and coaxed17) it up to 215 degrees. Then I noticed that my filament was snapped, and I had to rethread it. But a small piece was stuck inside the nozzle. I called Joel again.

“Do you have a sequential set of Allen wrenches18)?” he asked. “Preferably in metric19)? I’m pretty sure it’s a 1.5mm screw, but you might want to have an assortment20).” I turned to my colleague again, but she was no more help with Allen wrenches than she’d been with the hairspray. “OK,” said Joel, “you can try to melt it out. Heat it to a really high temperature but try not to damage the machine or hurt yourself.”

Using a pair of extra-long tweezers21) that came with the printer, I was able to half-melt, half-yank the filament out, rethread it, and try again. Once more, the printer cheerily jumped into action. This time I’d set the bed too low, so the plastic drooped from the nozzle with no platform to land on. Instead of a bottle opener, I ended up with a scraggly22) bird’s nest.

Now absolutely determined to print some sort of recognizable object, I raised up the bed, heated the nozzle, and downloaded a program that builds a tiny robot figurine. This time, everything seemed to work correctly. A pair of little robot legs took shape. And then the printer just halted, for no discernible23) reason, leaving a sad, half-formed robot body, almost poignant in its abandonment―with a singed spot where the hot nozzle stayed in one place for too long. I call it Robot.

I spent some time attempting to suss out24) where I went wrong. But after a while, I gave up. I mean, let’s say I got the printer working again. Best case scenario, I’ve melted no one’s eyes and I’ve got a new robot figurine. Woohoo. I don’t need or want a robot figurine. And $1,000 for the printer plus $43 for each spool of filament is a hefty price to pay for a functionless, semidecorative piece of plastic I could buy for like 23 cents.

What’s more, the printer was loud enough that office colleagues were beginning to complain about the racket25). It was emitting a smell not unlike that of burning hair. And it was taking forever to print out these objects that weren’t quite objects.

All of which points to some fundamental problems with the current state of desktop 3D printing. Right now, even if you can tolerate the printer’s noise and stink and interminable26) wait time, there’s basically nothing you can make that you actually want or that is cost effective. It’s all trinkets27) and gewgaws28). The most popular patterns at Thingiverse are pen holders and elephant figurines and flimsy, unattractive iPhone cases.

Until there’s a killer app29) for the desktop 3D printer, though, I can’t see any reason for the average person to buy one. And I can’t yet imagine what this killer app would be. What could you manufacture at home in a manner that’s cheaper and more efficient than could be done in a giant factory? I’m open to ideas. If “customizable, personal designs” is part of your answer, remember that those designs will be limited to plastic, and that any use of wood or metal or suede30) will require additional procurement31) and assemblage, which means speed and convenience are out the window32). There were very sound reasons behind society’s transition to centralized manufacturing.

Consider: Once upon a time, people purchased sewing patterns (like a program from Thingiverse) and yards of fabric (like filament) and they made their own clothes. I wasn’t alive back then, but I’m pretty sure the process sucked. It took lots of time and effort and the clothes were often amateurishly constructed. Sure, consumer sewing machines got better, and made things faster and easier and more professional looking. But nowadays, save for DIY fashion enthusiasts and grandmas with lots of time on their hands, people aren’t buying many at-home sewing machines. They’re a novelty item with little practical purpose. Most people would much rather just get their clothes from a store―already assembled by people employing industrial-level efficiency and a wide variety of materials.

I could be wrong. Perhaps today’s 3D printers are akin to the cellphones of 1987. Over time, we’ll graduate from the Motorola DynaTac 8000X33) to the iPhone 5s―smaller, faster, more capable, and, eventually, indispensable. But I’ll bet you a pile of extruded plastic goo that I’m right.

我们不断地听到有人说,3D打印是我们的未来。不用多久――貌似7月份左右?我们所有人家里都将装上电影《星际迷航》中的那种复制器。“电脑,”你一边啃着点心一边说,“请给我做一张舒适的新沙发。”然后,瞧,一张带有一体式杯架的组合躺椅马上显现。人们就是这么幻想的。

我们到底离这种场景还有多远?是不是很快每家的门厅里都会有一个工厂?目前,家用3D打印是一个新兴市场。很多公司一直在竞相打造集价格合理、外形小巧和操作简便于一体的打印机。但目前尚不清楚是否有哪家公司的产品实现了这三者的完美结合。为了了解家用3D打印技术的现状,我借了一台最新型的打印机。不是大公司使用的那种工业用打印机,而是专为消费者使用所设计的桌面打印机。

第四代Solidoodle打印机的零售价为1000美元,长得有点像胖胖的微波炉。这台打印机一送到我办公室,我便迫不及待地在我的隔间里拆开包装,将细丝卷轴穿入打印机喷嘴,并将打印机连接到我的笔记本电脑的USB接口上。我以为马上就会像变戏法那样,源源不断地打印出新的3D物品,将我淹没在其中。

但我刚试图打印我的第一件物品时,我就意识到这个设备真的不是为懂点科技常识的普通消费者设计的。它适用于那些或是无比耐心,或是极其注重细节的人,或者,最好是取得了机械工程专业研究生学位的人。例如,你要下载一个程序到你的电脑来控制打印机,这个程序里有很多按钮,上面写着诸如“进入废品区”“流动加倍”“取消切片”以及让人既放心又不安的“紧急停止”之类的词语。

最后这个功能让我强烈地意识到,放在我桌上的是一个强大的机器,一个能产生可怕的高温并喷洒熔化塑料的机器。考虑到我缺乏专业的技术,这很容易溅得满屋子都是熔化塑料,最后烫伤同事的眼睛。这时,我决定要谨慎一些,给Solidoodle的技术支持部打个电话。

一会儿,一个名叫乔尔的家伙接了电话。他帮了不少忙,带我捋了一遍安装步骤。他指导我将挤塑机(也就是我前面提到的喷嘴)加热到215度,然后让我登录网站,下载一个简单的开瓶器设计程序。令我感到困惑的是,他问我手头是否恰巧有一罐发胶。“比如像Aquanet牌的发胶?”他建议道,“那种你可能会用来为莫西干发型定型的发胶。”我问了旁边一个同事,但她没有任何护发产品。幸运的是,这并不是关键。乔尔解释说,只有当你要打印的东西滑落到打印机底板上时,发胶才会派上用场――洒些Aquanet发胶到底板上就可以把东西粘住。

无需什么定型喷雾器,我就把开瓶器的设计程序从我的笔记本电脑发到了打印机上,点击“运行”,然后兴奋地看着Solidoodle开始工作。喷嘴来来回回地飞快移动,似乎为了一个很神圣的目的,挤出一股极细的塑料。我向乔尔说再见,并挂掉电话,相信自己已经把这事弄明白了。我看着一层一层小心堆积的丝状物慢慢形成……一坨没有固定形状的、松散的塑料块。

好吧,离大功告成还差一点。但我并没有气馁。我不愿意再给乔尔打电话,便开始摆弄设备,点击鼠标,沿着X轴和Y轴移动挤塑机。我开始重新加热,小心地将温度调高至215度。然后,我注意到细丝断了,而我不得不重新把它穿好。但有一小块细丝堵在喷嘴里了。我又给乔尔打了电话。

“你有一整套内六角扳手吗?”他问,“最好是米制的内六角扳手。我很确定是1.5毫米的螺钉,但你可能需要各种各样的内六角扳手。”我又求助于我的同事,但和发胶一样,内六角扳手这事她也帮不上任何忙。“好吧,”乔尔说,“你可以试着将它熔出来。调到一个很高的温度给它加热,但不要损坏机器或伤到你自己。”

我利用打印机附带的一对超长镊子,半熔半拉地把细丝弄了出来,重新穿好,试着再来一次。打印机又一次欢快地启动了。这次我把底板定得太低,所以从喷嘴掉出的塑料没有承接平台。结果,我打出来的是一个乱蓬蓬的“鸟窝”,而不是一个开瓶器。

此刻我下定决心,一定要打出点可识别的东西。我将底板调高,加热喷嘴,并下载了一个微型机器人雕像的建模程序。这次,一切似乎都在正常运作。机器人的一双小腿成形了,然后打印机就停住了,没有什么明显的原因,留下了一段令人遗憾的、半成形的机器人躯干,为自己的半途而废而黯然神伤。由于热喷嘴在一个地方停留得太久,上面还留下了一个烧焦的斑点。我还是把它叫做“机器人”。

我花了些时间试图找到出错的地方。但过了一会儿,我放弃了。我的意思是,我又让打印机恢复工作了。最好的结局是我没有烫伤谁的眼睛,还得到了一个新的机器人雕像。呵呵,我不需要也不想要一个机器人雕像。打印机要1000美元,外加每个细丝卷轴要43美元――那么昂贵的代价换来的却是一块没用的半装饰塑料,而这我只需花大概23美分就能买到。

另外,打印机的声音很大,办公室的同事们都开始抱怨它的噪音了。它还散发出一股无异于头发烧焦的臭味。而且,打印出来的物品也不像样儿,花费的时间还那么漫长。

所有这些都反映出当前桌面3D打印技术的一些基本问题。现在,即便你能容忍打印机的噪音、臭味以及漫长的等待,你基本上也打不出什么你真正想要或划算的东西。都是一些小玩意或不值钱的东西。Thingiverse网站上最受欢迎的样品是笔筒、大象雕像和毫无吸引力的劣质iPhone手机壳。

不过,除非桌面3D打印机有一款杀手级应用程序,否则我想不出普通人有什么理由去买这样一台打印机。我还想象不出会是什么样的杀手级应用程序。你在家制造的什么东西能比大型工厂生产的更便宜、更高效?我愿意倾听他人的看法。如果“私人定制、个性化设计”是你的答案之一,你要记住,那些设计仅限于塑料,如果要用到木头、金属或绒面革,就需要额外的采购和组装,那就意味着要舍弃速度和方便性。社会过渡到集中制造是有非常充分的理由的。

试想一下:从前人们购买缝纫图样(就像从Thingiverse上下载程序)和几码布(相当于细丝),然后自己缝制衣服。我没有生活在那个年代,但我确信那个过程肯定很麻烦,要花费大量的时间和精力,做出的衣服常常也不专业。当然,有家用缝纫机后情况会好些,做衣服更快、更简单,看起来也更专业。但现在,除了DIY时尚爱好者和有大把自由时间的祖母们,人们不再购买任何家用缝纫机。它们是几乎没有实际用途的新鲜事物。大部分人宁愿仅从商店买衣服――由人们以工业级效率用各种各样的材料制成。

我也有可能是错的。或许,今天的3D打印机就像1987年的手机。随着时间的推移,我们从摩托罗拉DynaTac 8000X逐渐升级到iPhone 5s――更小、更快、更强大,最终变得不可或缺。但我跟你们打赌我是对的,赌注是一堆挤出来的黏塑料。

1. foyer [?f??e?] n. 门厅;休息室

2. recliner [r??kla?n?(r)] n. 可调式扶手躺椅

3. fledgling [?fled?l??] adj. (组织或系统)新建的,没有经验的

4. jobbie [?d??b?] n. 某一物体(或产品)

5. cubicle [?kju?b?k(?)l] n. 小房间;隔间

6. filament [?f?l?m?nt] n. 细丝;丝状物

7. nozzle [?n?z(?)l] n. 喷嘴

8. preternatural [?pri?t?(r)?n?t?(?)r?l] adj. 超自然的;异常的

9. perch [p??(r)t?] vt. 把……置于

10. walk (sb.) through:带(某人)理清一个复杂的问题或过程

11. mohawk [?m???h??k] n. 莫西干式发型

12. wing it:即兴发挥

13. aerosol [?e?r??s?l] n. 小型喷雾器

14. dart [d?(r)t] vi. 急速移动

15. amorphous [??m??(r)f?s] adj. 无固定形状(或结构)的

16. blob [bl?b] n. (黏稠液体的)一滴,一团

17. coax [k??ks] vt. 小心地摆弄(机器或装置)

18. Allen wrench:内六角扳手,也叫艾伦扳手。

19. metric [?metr?k] adj. 米制的;公制的

20. assortment [??s??(r)tm?nt] n. 各式各样

21. tweezers [?twi?z?(r)z] n. 镊子,小钳子

22. scraggly [?skr?(?)li] adj. 蓬乱的

23. discernible [d??s??(r)n?b(?)l] adj. 看得清的;辨别得出的

24. suss out:发现或调查出……的来龙去脉

25. racket [?r?k?t] n. 喧嚷;吵闹声

26. interminable [?n?t??(r)m?n?b(?)l] adj. 冗长不堪的

27. trinket [?tr??k?t] n. 廉价首饰;小装饰物

28. gewgaw [?ju???] n. 好看但不值钱的装饰品(或玩具)

29. killer app:(优于其他产品或独具特色的)杀手级应用

30. suede [swe?d] n. 绒面革;仿麂皮

31. procurement [pr??kj??(r)m?nt] n. 采购

32. be out the window:(方法等)被抛弃

33. Motorola DynaTac 8000X:摩托罗拉DynaTac 8000X,世界上的首款手机,重两磅,通话时间为半小时。

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